First off, for this discussion, let's assume that yarn size and the tension on the yarn are perfectly constant. Makes life a lot easier. Here's a picture of what a size 0 (2mm) needle cross-section would look like next to a size 2 (3mm) needle, if they were enlarged to where 1mm=100 pixels.
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So we all remember that the circumference = pi*r^2, and r=.5(diameter). For a 2mm needle (what I usually use for socks), the circumference = pi(1^2) or 3.14 mm. Which is a handy, base reference number. The size 2 needles I bought today are 3 mm, which makes the circumference 7 mm. Three isn't a lot bigger than 2 (only 50% more!) but 7 is a lot more than 3 (125%). (Oh, and there's some rounding going on there, but y'know, close enough.)
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So the difference doesn't seem like much because of the way needles are sized, but it's really pretty important. The difference between an 8 and a 10 (5 and 6 mm, respectively) is almost a centimeter in circumference. Multiply that by howevermany stitches you have in a piece and you can see why needle size matters.
All this is, of course, the verbose version of "I spent $30 on needles today."
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